📋 FRP Technical Datasheet

Fiberglass Reinforced
Plastic (FRP) — Full
Technical Specifications

Complete material, dimensional, mechanical and chemical specifications for Global Fiberglass Company's FRP products — tanks, vessels, pipes, blowers, gratings and chemical plant components.

Established Since 1978
Material FRP / GRP / PVC+FRP
Location Faisalabad, Pakistan
Contact fiazglobal@gmail.com
🧪
FRP / GRP
Fiberglass Reinforced
Plastic Products
Standards & Compliance
ASTM D2996 ASTM D2997 ISO 14692 BS 6464 AWWA C950 NF T 57-900 High-Quality Imported Raw Materials
Section 01

FRP Tanks & Vessels — Specifications

Fiberglass chemical storage and transport tanks manufactured using hand lay-up and filament winding processes with high-quality imported resins.

8m
Maximum Tank Diameter (Largest Mold Available)
300ton
Maximum Capacity Delivered (MS Tank + FRP Lining)
1.8–8m
Diameter Range — 6 Standard Mold Sizes
🛢️ Dimensional Specifications — FRP Storage Tanks
ParameterRange / ValueUnitNotes
Available Mold Diameters1.8 / 2.0 / 2.5 / 3.0 / 6.0 / 8.0metersShell & Dish End molds
Capacity Range500 L – 300,000 LLitres / TonsCustom capacities available
Wall Thickness6 – 25mmDepending on diameter & pressure
Dish End (Top/Bottom) Thickness8 – 30mmDomed or flat ends available
OrientationVerticalHorizontalUnderground—All orientations fabricated
Tank MountingSaddlePedestalLegFlat Base—As per site requirement
Operating PressureAtmospheric – 2.5 barbarPressurized vessels on request
Operating Temperature–10 to +90°CResin dependent
Transport Tank CapacityUp to 30,000LitresRoad transport tanks fabricated
Nozzle Connections½" – 14"inchesFlanged or threaded
Manhole500 mm std.mm ODWith blind cover, MS or FRP
⚗️ Chemical Resistance — Tank Application Matrix
ChemicalConcentrationMax TempResin TypeRating
Hydrochloric Acid (HCL)Up to 35%60°CVinyl Ester / IsophthalicExcellent
Caustic Soda (NaOH)Up to 50%60°CVinyl EsterExcellent
Sodium Hypochlorite (NaOCl)Up to 15%40°CIsophthalic / Vinyl EsterExcellent
Sulphuric Acid (H₂SO₄)Up to 70%50°CVinyl EsterGood
Brine / Salt WaterSaturated70°CIsophthalicExcellent
Drinking Water—60°COrthophthalic / Food GradeExcellent
Chlorine Gas (vapor phase)Dilute40°CVinyl EsterGood
Petroleum / HydrocarbonsVarious50°CVinyl EsterConsult
🔩 Lining Specifications (MS Tanks)
ParameterSpecification
Lining TypeFRP Hand Lay-Up / HRL
Lining Thickness4 – 10 mm
MS Shell Thickness6 mm (std)
MS Dish End Thickness8 mm (std)
Pedestal Count2 nos. (std)
Max Lined Tank Capacity300 Tons
ApplicationHCL, Hypo, Caustic service
📐 Sight Glass & Access
ParameterSpecification
Sight Glass SizeØ 6"
Top Flange MaterialMS / FRP
Bottom Flange MaterialMS / FRP
Manhole (std)Ø 500 mm
Lifting ArrangementMS outside support ring + 4 poles
Ground ClearanceVisible from ground level
Section 02

FRP Pipes, Fittings & Headers

🔗

FRP Pipe Specifications

Pipe Size Range1" – 14"
Pipe LengthUp to 6000 mm
Wall Thickness4 – 20 mm
Pressure RatingUp to 10 bar
End TypeFlanged / Bell-Spigot
Surface FinishSmooth inner / rough outer
Colour CodeGrey (std), Custom
🔀

Fittings & Flanges

Collar & Flange Range½" – 14"
Flange RatingPN6 / PN10 / PN16
Elbows45° / 90° / Custom
TeesEqual / Reducing
ReducersConcentric / Eccentric
End CapsDomed / Flat
Press TypeFRP hand press (in-house)
🧲

PVC + FRP Composite Pipe

Core MaterialuPVC / CPVC
FRP Overwrap2 – 8 mm
Size Range¾" – 12"
Temp RatingUp to 70°C
Chemical ServiceHCL, Hypo, Brine
Lining MethodHand lay-up (in-house)
Typical App.HCL process headers
🔧 Y-Strainer (PVC + FRP Reinforcement)
ParameterSpecificationUnit
Inlet / Outlet Diameter100mm
Strainer Body Diameter250mm
VisibilityGround level visible—
ReinforcementFRP over PVC body—
ServiceHCL / Hypo / Brine—
Section 03

FRP Blowers & Vapor Absorber System

🌬️ FRP Centrifugal Blower
ParameterSpecificationUnit
TypeCentrifugal / Radial—
ConstructionFRP Mold (in-house)—
Flow Rate500 – 30,000m³/hr
Static PressureUp to 2,500Pa
Motor Power1.5 – 45kW
Motor Speed960 / 1450 / 2900RPM
Power Supply400V, 50Hz, 3-Phase—
EnclosureTEFC, IP55—
Impeller MaterialFRP (corrosion-resistant)—
Housing MaterialFRP—
Shaft SealMechanical seal—
Chemical ResistanceHCL fumes, Hypo vapor, Cl₂—
⚗️ Complete HCL Vapor Absorber System
ComponentSpecification
Absorber TowerFRP vertical packed tower, custom height
Tower MaterialFRP (Vinyl Ester lined)
Packing TypeCeramic rings / PVC rings
Grid PlateØ 600mm, 20mm thick
Process Tower (ENAR spec)L=5000mm, OD=600mm, t=20mm
Showering SystemFRP nozzle headers, PVC spray
BlowerFRP centrifugal (see blower spec)
Pipe LinesFRP / PVC+FRP composite
ValvesDiaphragm, Ball, Needle (PVC/FRP)
Suction PumpPPH/FEP, 2900 RPM, 5.5 kW, IP55
Pump Flow Rate60 m³/hr
Pump Discharge Pressure2.5 bar
Section 04

FRP Grating & Structural Profiles

⬛ Molded FRP Grating
ParameterSpecificationUnit
Panel Size (std)1000 × 1000 / 1220 × 3660mm
Mesh Opening25×25 / 38×38 / 50×50mm
Depth25 / 38 / 50mm
Resin TypeIsophthalic / Vinyl Ester / Phenolic—
ColoursGreyYellowGreenRedCustom—
SurfaceGrit / Gritted top surface (anti-slip)—
Load RatingUp to 5 kN/m²—
Chemical ResistanceAcids, Alkalis, Solvents—
ApplicationIndustrial walkways, platforms, bunds—
📏 FRP Pultruded Structural Profiles
ProfileAvailable Sizes
Square Tube25×25 – 100×100 mm
Round TubeØ 20 – Ø 100 mm
I-Beam50×50 – 200×200 mm
Channel (C)50×25 – 150×75 mm
Angle (L)25×25 – 100×100 mm
Flat Bar25 – 200 mm width
Solid RodØ 6 – Ø 50 mm
Length (std)6000 mm
Section 05

Raw Materials — Composition

Global Fiberglass Company uses high-quality imported materials specifically selected for HCL and chemical service environments.

🧪 Resin Systems
Orthophthalic PolyesterGeneral purpose, water tanks
Isophthalic PolyesterChemical resistance, corrosion service
Vinyl EsterHigh chemical resistance — HCL, Caustic, Hypo
EpoxyHigh-temperature structural applications
PhenolicFire-resistant applications
🕸️ Reinforcement Fibres
E-Glass Chopped Strand MatGeneral laminate construction
E-Glass Woven RovingStructural layers
Biaxial / Multiaxial ClothPressure vessel walls
Filament Winding RovingPipes, cylinders
Surface Veil (C-Glass)Chemical barrier inner liner
🔧 Corrosion Barrier Liner
Inner Liner Thickness2.0 – 3.0 mm (resin-rich)
Surface VeilC-glass or synthetic veil
Resin Content> 85% by weight in liner
PurposeChemical barrier against HCL, Hypo, Caustic
Structural WallWoven roving + CSM alternate layers
🛡️ Surface Protection
Gel Coat (exterior)UV-resistant, 0.3–0.6 mm
Top CoatPigmented isophthalic top coat
UV StabilisersIncorporated for outdoor tanks
Anti-Slip SurfaceGrit broadcast (grating tops)
Fire RetardantAvailable on request (FR resin)
📊 Mechanical Properties — FRP Laminate (Typical)
PropertyValueUnitTest Method
Tensile Strength120 – 250MPaASTM D638
Flexural Strength150 – 300MPaASTM D790
Compressive Strength100 – 200MPaASTM D695
Tensile Modulus8 – 18GPaASTM D638
Density1.7 – 2.0g/cm³ASTM D792
Hardness (Barcol)35 – 50HBaASTM D2583
Glass Content25 – 45% by weightASTM D2584
Water Absorption< 0.5%ASTM D570
Thermal Expansion18 – 25×10⁻⁶ /°CASTM E228
Thermal Conductivity0.25 – 0.35W/m·K—
Section 06

Manufacturing Process

From enquiry to commissioning — our complete engineering and fabrication process.

01
Enquiry & Design
Client specs review, engineering design, material selection
02
Material Procurement
Imported high-quality resins, fibres, fittings sourced
03
Mold Preparation
Mold selection (1.8m–8m dia), surface preparation
04
Lamination
Liner lay-up, structural winding, resin cure
05
Demolding & Trim
Mold release, trimming, nozzle cutting, surface finish
06
QC & Testing
Barcol hardness, dimensional check, hydro test
07
Delivery & Install
Transport, site erection, commissioning
🧯 Pump Specifications (Vapor Absorber / Transfer)
ParameterCirculation PumpTransfer Pump
MaterialPPH / FEPFRP / PP
Motor Speed2900 RPM1450 RPM
Motor Power5.5 kW1.5 – 7.5 kW
EnclosureTEFC, IP55TEFC, IP55
Power Supply400V, 50Hz400V, 50Hz
Flow Rate60 m³/hr15 GPM
Discharge Pressure2.5 bar10.5 PSI
Head—12 m
🌡️ Heat Exchanger Specifications (ENAR Refinery)
ComponentSpecification
Shell MaterialM.S (Carbon Steel)
Tube MaterialTitanium Grade 2 (ASTM B-338)
Tube PlateTitanium Grade 2
End CoverM.S with corrosion allowance
ConfigurationShell & Tube
ServiceHCL / Chemical process cooling
Section 07

Workshop Equipment & Mold Inventory

🏗️ Complete Workshop Equipment List
#EquipmentSpecificationQuantity
01FRP Tank Mold — Shell & Dish EndØ 8.0 m1 set
02FRP Tank Mold — Shell & Dish EndØ 6.0 m1 set
03FRP Tank Mold — Shell & Dish EndØ 3.0 m1 set
04FRP Tank Mold — Shell & Dish EndØ 2.5 m1 set
05FRP Tank Mold — Shell & Dish EndØ 2.0 m1 set
06FRP Tank Mold — Shell & Dish EndØ 1.8 m1 set
07FRP Pipe Mold Range1" – 14"Full range
08FRP Press for Collar & Flanges½" – 14"1 unit
09FRP Blower MoldCentrifugal type1 set
10CompressorIndustrial gradeAvailable
11Welding Plant (MS / SS)MIG / TIG / ArcMultiple
12PVC Welding MachineHot gas / ExtrusionAvailable
13PP (Polypropylene) Welding MachineHot gas / ExtrusionAvailable
Section 08

Product Applications

Industries and use-cases served by Global Fiberglass Company's FRP product range.

🧪

Chemical Manufacturing

Caustic Soda PlantHCL PlantHypo Plant Earth Slurry PlantCaustic RecoveryChemical Storage
🧵

Textile Industry

HCL / Hypo TanksVapor AbsorberPipe Lines FRP GratingParking ShedsCooling Towers
🛢️

Petroleum Refining

Process TowersVapor AbsorberMS Tanks + Lining Heat ExchangersCirculation PumpsChlorine Injector
🌾

Agri & Food Processing

HCL Process TanksHCL Day TanksNeutralization Tanks FRP HeadersPipe Lining
⛽

CNG & Utilities

Complete Cooling TowersWater Plant Tanks Process TanksFRP Parking
🏗️

Infrastructure & Commercial

Security CabinsCanopiesFRP Furniture Industrial TrolleysDecorative PotsFRP Doors
🌡️ FRP Cooling Tower Specifications
ParameterSpecificationUnit
TypeCounter-flow / Cross-flow FRP—
Cooling Capacity5 – 500TR
Fill TypePVC honeycomb / splash—
Fan TypeFRP axial fan—
Basin MaterialFRP / GRP—
Casing MaterialFRP panels—
Drift EliminatorPVC—
ApplicationCNG stations, textile, process cooling—

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33-A, Street No.2, Shahzad Colony, Satiana Road, Faisalabad, Pakistan

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